AIRLESSCO 3500 Service Manual

3A1176AENGRepairInterior Texture Sprayer TS650For use with water based materials only. For professional use only. Not approved to European explosive a

RotoFlex™ II Pump 10 3A1176AReassembly1. Bend hose (23) so colored dots on hose fittings face each other and slide hose fittings through hose bracket

Motor3A1176A 11MotorDisassembly1. Relieve Pressure, page 7.2. Unplug sprayer from outlet.3. Remove Shroud, page 8.4. Loosen knob (41) until spring rel

Motor 12 3A1176AReassembly1. Tighten Belt, page 14.2. Use petroleum jelly to grease area of shaft that makes contact with extension cable (29).3. Slid

Motor Fuse Removal3A1176A 13Motor Fuse RemovalWhen replacing fuse, use only Bussman GMF-3 (3A) to prevent premature trips or equipment damage. The mot

Belt 14 3A1176ABeltDisassembly1. Relieve Pressure, page 7.2. Unplug sprayer from outlet.3. Remove Shroud, page 8.4. Remove Motor, page 11.5. Place mot

Troubleshooting3A1176A 15TroubleshootingProblem Cause SolutionSprayer won’t run Power switch not on Turn switch on.No power at wall outlet Check outle

Troubleshooting 16 3A1176ASpeed of application too slow New pump hose not broken in properlyRun pump dry for no longer than 2 minutes.Material too thi

Wiring Diagram3A1176A 17Wiring Diagramti9199a251039ON/OFFSwitchBlack WireBlack WirePower Cord318Chassis GroundWhiteWireWhiteWireGreen WireGreen WireMo

Parts 18 3A1176APartsModels 24F56542ti9654a1213614527158103124332319292043204236211632ti9655a271711442246•4713•18254137•••5539425663379964646528383026

Parts3A1176A 19▲ Labels are not included with components. They must be ordered separately.† Additional warning labels are available at no cost.Ref. Pa

Warnings 2 3A1176AWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point

Technical Data 20 3A1176ATechnical DataMain Unit Power Requirements . . . . . . . . . . . . . . . . . . . 120 Vac, 60 Hz, 15A, 1 phaseMaximum Fluid W

Notes3A1176A 21Notes

TO PLACE AN ORDER OR FOR SERVICE, contact your Airlessco distributor, or call 1–800–223-8213 to identify the nearest distributor.All written and visua

Warnings3A1176A 3FIRE AND EXPLOSION HAZARDFlammable fumes, such as solvent, in work area can ignite or explode. To help prevent fire and explosion:• U

Warnings 4 3A1176AWARNINGWARNINGWARNINGWARNINGEQUIPMENT MISUSE HAZARDMisuse can cause death or serious injury.• Always wear appropriate gloves, eye pr

Warnings3A1176A 5NOTICEWater or material remaining in unit when temperatures are below freezing can damage motor and/or delay pump startup.To insure w

Component Identification 6 3A1176AComponent IdentificationMAKEBPJDCHGti8369aFLN3.5 cfm@40 min.QRItem Component Item ComponentA Pump Hose Outlet J Burp

Component Identification3A1176A 7Pressure Relief Procedure1. Turn Power Switch OFF.2. Trigger gun into material hopper.3. Disconnect air gun.Grounding

Shroud Removal 8 3A1176AShroud RemovalDisassembly1. Relieve Pressure, page 7.2. Unplug sprayer from outlet.3. Remove two screws (15) and two screws (6

RotoFlex™ II Pump3A1176A 9RotoFlex™ II PumpDisassembly1. Relieve Pressure, page 7.2. Unplug sprayer from outlet.3. Remove Shroud, page 8.4. Loosen two