AIRLESSCO ALLPRO 1200G Specifications

SERVICE & OPERATION MANUALSERVICE & OPERATION MANUALAirlessco SL6200Airlessco SL6200ALLPRO 1200G ALLPRO 1200G Gasoline PoweredGasoline Powered

10 SPRAY TECHNIQUEGood Spray Gun Technique is at the core of any spray paint operation. Operator skill and ef ciency is as important

11SPRAY TECHNIQUE - ContinuedIt is important to "trigger" the gun after gun move ment (arm movement) has started and release trig ger (shut

12 AIRLESS SPRAY GUN OPERATIONCoarse spray Low pressure Increase the pres sure.Excess

13REV-TIP™ SIZE SELECTION CHARTPATTERN WIDTH Thickness of the paint coat per stroke is de ter mined by spray tip "fan width", rate of the

14Re ll the supply container.Check for loose connections on the siphon assembly, tighten, then reprime pump.Tighten just enough to stop leak

15Increase the pressure, see page 4, step 5.Remove the tip and/or  lter and clean them.Replace Tip.Clean the  lter.Use a larger diameter hose.Servic

16 INLET VALVE (See FIG. 9 & 11)INLET VALVE (See FIG. 9 & 11)1. Using the rod collar tool (189-211), screw the suction nut

17V-PACKING REPLACEMENT KITSEVERE DUTY- PART NO. 187-040Contains: Leather & Plastic Packings,PTFE & Viton O-Rings, Balls &plastic dual sid

18 k. Slide on the V-Packing holder (187-047) with O-rings (106-013 & 106-012) in place over up

19BALL VALVE - Part Number 100-1191*FIG. 12 PARTS LIST - FIG.12ITEM NO.PART NO. DESCRIPTIONPART NO. DESCRIPTION 1

2Introduction 3Flushing 3How to Flush 4Setting Up 5Starting Up 5 & 6Warnin

20 REPLACEMENT OF ELECTRICAL CONTROL BOARD1.Remove electrical cover.2.Disconnect sensor lead from Electrical Board.3.Disconnect two cl

21CLUTCH REPLACEMENT - HI-BOYINSTALL NEW CLUTCH AS FOLLOWS:REMOVE CLUTCH AS FOLLOWS: (See Figs. 15 & 17)1.Remove upper and lower clutch covers (F

22 CLUTCH REPLACEMENT - LO-BOY 1. Remove the upper and lower clutch covers (Fig. 23, Item 27, 11).2. Remove th

2312346578910 FIG. 16 FIG. 16 FIG. 16 FIGURE 15 PARTS LIST CLUTCH ASSEMB

24 FIG. 18, ENGINE ASS'YITEM NO.PART NO.DESCRIPTION 1 301-160 Honda 5.5HP Engine 2 305-012

25FIG. 19PAINT SYSTEM ASSEMBLY - HI-BOY Part Number 301-452Part # Description100-028 1/4" Plug100-070 1/4" x 1/4&quo

12 188-177 1/4" Return Tube13 169-013 3/8"M x 3/8"M Elbow (x2)14 100-1233/8"F x 3/8&q

Base*Spring*O-Ring*FilterSupport*Base*3/8" M x 3/8" M Elbow3/8" NPT (M) x 3/8" NPS (M) Hose Connector3/8" NPT (M) x 3/8"

28 65432 1 See pg. 23 Fig 19 304635 34331813 14, 14a14b1112101019 28 25 26 27 2

2929 175-021Air Filter , Engine30 301-239Frame Weldment, Gas31 301-149Spacer32 163-016Spacer (2)33 301-165Wheel (2)34 301-170Axle35 143-029Set

3This gas powered airless sprayer is built tough to take the day after day high volume demands of painting contractors and equipment rental companies.

POWER UNIT ASSEMBLY - LO-BOY16 16 16 See Page 30 Fig. 2510 11 12 13 14 31 31 31 28 27 252624 23212122191918172020

311 301-510Frame Weldment2 188-367Axle 5/8 x 21.81"3 113-031Spacer 5/8" ID x 1"4 301-165Wheel (2) 13x50

AIRLESSCOACCESSORIES32Strong yet flexible, for airless sprayers up to 3300 PSI Part No: Hose Description 100-012 3/16” Whip Hose, 4

4 HOW TO FLUSH WARNING: To reduce the risk of static spark ing, which can cause  re or ex plo sion, al ways hold a metal part of the gu

5SETTING UP 3. Check the Engine Oil Levela. Unscrew the oil  ll plug. The dipstick is at tached to the plug.b. Without threading the plug into pl

64. Prime the Pumpa. Allow pump to operate until paint comes from gun.b. Release the trigger and engage the gun safety latch.c. Turn Prime

7Fluids under high pressure from spray or leaks can penetrate the skin and cause extremely serious injury, including the need for amputation.NEVER poi

8 WARNINGS - ContinuedLeave prime valve OPEN until you are ready to spray again.4. Re-engage gun safety latchPRESSURE RELIEF PROCEDURETo avoid

9WARNINGS - Continued WARNINGDo not use halogenated solvents in this sys tem. The prime valve, 2 gun manifold and most air