AIRLESSCO HSS9000 Specifications

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Summary of Contents

Page 1 - SERVICE/OPERATION

HSS 9000Hydraulic AirlessPaint SprayerSERVICE/OPERATIONMANUALForm No. 001-771 JUN07

Page 2 - TABLE OF CONTENTS

891. Be sure the gun safety latch is engaged and there is no spray tip in the gun. Refer to page 14 on how to lock the safety latch and

Page 3 - INTRODUCTION

891. Connect the hose and gun. a. Remove the plastic cap plug from the outlet tting and screw a conductive or grounded 3000 psi

Page 4 - SAFETY WARNINGS

4. Adjusting the pressure a. Turn the Pressure Control Knob Clockwise to increase pressure and counterclockwise to decrease pressure. b. A

Page 5

IMPORTANT!To avoid possible serious body injury, always follow this procedure whenever the sprayer is shut off, when check ing it, when installing, ch

Page 6

SPRAY GUN OPERATIONReversibleSpray Tip Tip GuardTriggerGuardMAJOR COMPONENTS OF SPRAY GUN AND REVERSIBLE SPRAY TIPSPRAY GUNAttach spray gun to airless

Page 7 - GAS ENGINE PRECAUTIONS

Problem Cause CorrectionCoarse Spray, Spotty Pattern Pressure setting lowIrratic spray gun/hand motionIncrease pressure settingUse a steady, parallel

Page 8

1415During use, especially with latex paint, high pres sure will cause the ori ce to grow larger. This de stroys the pattern that distributes the pai

Page 9 - FLUSHING

1415 PROBLEM CAUSE SOLUTIONUnit doesn't prime Airleak due to: • Loose Suction Nut • Tighten Suction Nut • Worn O-Rings •

Page 10 - HOW TO FLUSH

1617SERVICING THE FLUID PUMP Fluid Pump Removal - Refer to Figure 12 1. Follow the Pressure Relief Procedure page 11. 2. Flush the material

Page 11 - SETTING UP

1617Fluid Pump Reinstallation - Refer to Figure 121. With the Retaining Ring loosly in place around the pump piston, thread the Fluid Pump in to

Page 12 - SETTING UP (continued)

21TABLE OF CONTENTSAIRLESSCO by Durotech Co. 5397 N. Commerce Ave.,Moorpark, CA 93021 Tel: 805-523-0211 FAX: 805-523-1063Internet: www.ai

Page 13 - PRESSURE RELIEF PROCEDURE

181912345678 O-Ring, VitonInlet Ball GuideO-Ring, PTFEInlet BallInlet SeatInlet Valve HousingO-Ring, VitonInlet Filter106-013187-087106-008187-092187-

Page 14 - SPRAY GUN OPERATION

181908/11/06Rev.REVDATE / BYSheetNYUDUROTECH Co.Approved By :Drawn By :PREMISSION OF DUROTECH CO.1 OF 1N/CDrawing Number119-087Drw SizeDrw Scale :Titl

Page 15 - Problem Cause Correction

2021REASSEMBLY - Figure 191. Soak all Leather Packings (187-074) in oil for 5-10 minutes before assembly.2. Install Scraper (187-083) open edge downwa

Page 16 - SELECTION CHART

2021PAINT PUMP ASSEMBLY295242622202120212021201947251921202120212022236827111516181391012232117301420*See Page 19 For Optional SuctionAssembliesFIGURE

Page 17 - FIELD TROUBLESHOOTING

2223MANIFOLD FILTER - PN 119-084 Housing BowlSpring60 Mesh Filter3/8 NPS-F X 3/8 NPT-M SwivelHousing Base111-202301-256111-204100-005111-20112345 ITE

Page 18 - SERVICING THE FLUID PUMP

2223PRIME VALVE ASSEMBLY - 119-083NYU04/02/07Rev.REVDATE / BYDUROTECH Co.Approved By :Drawn By :Date :UNLESSPREMISSION OF DUROTECH CO.1 OF 1N/CDrawing

Page 19

2425 Pump AssemblyReservoir TopFiller/Breath CapNut, Pump FittingOil Filter90 deg ElbowSet ScrewScrewOil Filler TubeHyd. FittingBoltBracket, Pump Rese

Page 20 - INLET SUCTION ASSEMBLIES

2425 Hydraulic PumpO-Ring, PumpPump Inlet Fitting189-570189-562189-561123 ITEM # PART # DESCRIPTION FIGURE 23 PARTS LIST Threaded NippleS

Page 21 - DUROTECH Co

2627 FIGURE XX PARTS LIST Frame, BarePivot TubeWheelBumper, StopSpacerHex BoltNutWasherHandle AssemblyCoverGuideSlideAxleRiv-Nut189-599189-576301-1

Page 22

2627 Frame AssemblyHydraulic AssyPump ShroudPaint Pump AssyPressure Control Flat WasherScrewNutScrewFlat WasherHyd Press. HoseHyd Return Hose189-55418

Page 23 - PAINT PUMP ASSEMBLY

21INTRODUCTIONNO MODIFICATIONS or alterations of any AIRLESSCO Equipment or part is allowed.Before operating this unit, read and follow all safety war

Page 24 - MANIFOLD FILTER - PN 119-084

2829SIPHON UNIT ASSEMBLY Frame AssyHydraulic AssemblyFlat WasherScrewNutFlat WasherHyd Press. HoseHyd Return HosePressure GaugePrime ValveFilter Manif

Page 25

2829MOTOR/ENGINE W/CARRY PLATE ASSEMBLYFIGURE 28 Lifting Handle/Plate AssemblyPulley, Gas EnginePulley, Electric Motor (Not Shown)Set Screw6.5HP Honda

Page 27 - PAINT PUMP & MOTOR ASSY

23SAFETY WARNINGSNOTE: United States Government safety standards have been adopted under the Occupational Safety & Health Act. These standards, pa

Page 28 - FRAME ASSEMBLY

23SAFETY WARNINGSALWAYS INSPECT SPRAYING AREA• Keep the spraying area free from obstructions.• Make sure the spraying area has good ventilation

Page 29 - DIRECT IMMERSION ASSEMBLY

45SAFETY WARNINGSKEEP CLEAR OF MOVING PARTSAlways Follow Recommended Pressure and Operating Instructions• ALWAYS use approved high pressure ttings a

Page 30 - SIPHON UNIT ASSEMBLY

45Gasoline & its vapors are extremely flammable & explosive.Fire or explosion can cause severe burns or death. GAS ENGINE PRECAUTIONSWHEN ADD

Page 31 - HSS 6.5HP Honda Module

67 • If fuel spills, wait until it evaporates before starting engine. • If engine floods, set choke to OPEN/RUN position, place th

Page 32

67FLUSHING1. New SprayerYour sprayer was factory tested in an oil solution which was left in the pump. Before using oil-base paint, ush with mineral

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