AIRLESSCO EZ Rent 700 Instruction Manual Page 25

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PRESSURE CONTOL ASSY CALIBRATION
NOTE: ANYTIME A SENSOR OR PRESSURE CONTROL ASSEMBLY (BOARD) OR BOTH ARE REPLACED, THE
FOLLOWING CALIBRATIONS MUST BE PERFORMED.
NOTE: PRESSURE CONTROL ASSEMBLIES (BOARDS) ARE NOW BEING EQUIPPED WITH A GREEN
GROUNDING WIRE ATTACHED. CONTECT THE GROUNDING WIRE TO TERMINAL BOX USING THE SAME
SCREW THAT HOLDS THE GROUNDING WIRE FROM THE POWER CORD.
1. Place prime/pressure relief valve in the prime (open)
position.
2. Set the pressure control knob to the minimum setting
(CCW).
3. Remove the screws and lower the pressure control
assembly.
4. Remove any jumper on the "P-ZR" terminal. Note: This
Jumper is no longer used.
5. Turn machine "ON" and ensure it is not cycling.
6. If the yellow light on the electrical board is ON and you
have "0000" on the LCD display, the Zero Calibration
is complete no further adjustment is necessary. If the
light is ON and there are numbers on the display, use
an insulated screwdriver to turn the "ZERO" trimpot
counter-clockwise until the light goes out. Then turn
it clockwise until the yellow light comes on, continue
to turn the trimpot and the numbers will reduce untill
the LCD shows "0000." The Zero Calibration is now
complete. If you adjust beyond "0000" the numbers will
start to increase.
If the digital display shows "- - -" and no yellow light, you
should turn the Zero trimpot clockwise until the
yellow light is on, continue turning until "0000" is shown.
The goal is to see "0000 " on the digital display, this is
when you have Zero Calibration. Relying on the
yellow light is no longer used.
1. ZERO CALIBRATION
2. PRESSURE CALIBRATION
1. Complete the ZERO calibration, as per "ZERO
CALIBRATION" prior to commencing this calibration.
2. Attach a 50', 1/4" airless hose, airless gun with 0.017 tip
and a 5000 psi glycerin lled pressure gauge to pump.
3. Place the suction tube into a bucket of Coro-chek and
water.
4. Turn prime/pressure relief valve to the prime (open)
position.
5. Turn pressure control knob clockwise until machine
starts to prime.
6. Place the prime/pressure relief valve in the pressure
(closed) position.
7. While watching pressure gauge, slowly adjust the
pressure trimpot (clockwise to increase and counter
clockwise to decrease) until the maximum static
pressure is 3000 psi, with the pressure control knob
fully clockwise. Trigger the gun several times to ensure
pressure returns to 3000 psi .
3. LCD DISPLAY CALIBRATION
IF SO EQUIPED
1. Complete the "ZERO CALIBRATION" and "PRESSURE
CALIBRATION" procedures prior to commencing this
calibration.
2. Turn pressure control knob up until system pressure is
above 2500 psi (as indicated on glycerin lled pressure
gauge) and the machine is not cycling.
3. Use an insulated screwdriver to adjust the LCD Set
trimpot. Turn trimpot CCW until it clicks, then adjust to
match pressure against pressure gauge reading.
4. Move the pressure control knob to different settings and
trigger the gun several times to ensure that the
LCD continues to match the pressure gauge reading.
FORMERLY KNOWN AS THE LOW VOLTAGE OR
MASTER VOLTAGE CALIBRATION
1. Attach a 50', 1/4" airless hose, airless gun with .017
tip and a 5000 psi glycerin lled pressure gauge to the
pump.
2. Place the suction tube into a bucket of anti-freeze and
water.
3. Turn pump on and turn up pressure control until the
machine starts to prime.
4. Place the prime/pressure relief valve in the pressure
(closed) position.
5. Pressurize pump to 600 psi.
6. Trigger the gun several times noting the deadband (the
amount of pressure drop before the pump rebuilds to set
pressure).
7. If deadband is greater than 100 psi, adjust the phase
limit trimpot so that the deadband is less than 100
psi and the pressure increase after the gun trigger is
released is less than 200 psi. These pressures are
guidelines and may vary slightly from pump to pump.
8. Reattach pressure control assembly to unit.
4. PASE LIMIT CALIBRATION
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