3Manufactured by: AIRLESSCO BY DUROTECH CO. P.O. Box 8006, Moorpark, CA. 93020-8006, Ship to: 5397 Commerce Ave.,Moorpark, CA 93021Tel: 805-523-0211 F
89AIRLESSCO 007 SPRAY GUNMAJOR COMPONENTS OF SPRAY GUN AND REVERSIBLE SPRAY TIPAttach spray gun to airless unit and tighten ttings securely. Set the
89KEEP EVEN DISTANCE TO SURFACEGood Spray Gun Technique is at the core of any spray paint operation. Operator skill and efciency is as important as g
1011It is important to "trigger" the gun after gun movement (arm movement) has started and re-lease trigger (shut gun off) before gun moveme
1011DEFECTS CAUSE CORRECTIONCoarse spray Low pressure Increase the pressure.Excessive fogging High pressure Reduce the pressure
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1213ADJUSTING SPRAY GUNHold gun with trigger locked (25) and push trigger against the lock (17). Then adjust nut (15) so that the retainer (14) will m
1415SPRAY TIP SELECTIONSPRAY TIP REPLACEMENTPATTERN WIDTHSPRAY TIP SELECTIONThickness of the paint coat per stroke is determined by spray tip "fa
14151. Always stop the pump at the bottom of its' stroke when you take a break at the end of the day. This helps keep material from drying on t
1617 FIELD TROUBLESHOOTING PROBLEM CAUSE SOLUTIONUnit doesn't prime. Airleak due to: 1. Loose Suction Nut 1. Tighte
1617Clean or replace Prime Valve (100-180).1. Tighten Packing Nut. See pg 212. Repack unit. See pg 20-21Replace Spray Tip.Repack unit.Replace Piston.R
41TABLE OF CONTENTSIntroduction ... 1Flushing ...
1819INLET VALVE (SEE FIG. 7 & 9)1. Using the rod collar tool (189-211), screw the suction nut (187-018), containing intake seat support (187-0
1819V-PACKING REPLACEMENT KITSEVERE DUTY- PART NO. 187-040Contains: Leather & Plastic Packings,Teon & Viton O-Rings, Balls &plastic dual
2021REASSEMBLY6. Lubricate leather packings in lightweight oil for 10 minutes prior to assembly.7. Remove masking tape from piston. (if used)8. R
2021187-065106-017106-018(optional)PAINT SYSTEM - PN 301-454FIG. 11FIG. 10MANIFOLD FILTER - PN 111-200-99Base*Spring*O-Ring*FilterSupport*Base*SwivelP
2223COMPLETE SPRAYERFIG. 125431214 15 13 36 3820 26 27 28 31 29 30 32 49,57,585152, 53Op
2223COMPLETE SPRAYER PARTS LISTScrew (8)Gearbox 1" (10/11 Series)Gearbox 3/4" (8 Series)Rubber Edge (1.17')(makes two)Plug 1/4 NPTFanRe
2425 REPLACEMENT OF BELT/BELT ADJUSTMENTFIG. 13DEFLECTIONFORCEBOLTS MUST BE LOOSE TO ADJUST BELTNOTE: The Cog Belt System does not require alignment.
2425 NOTE: Anytime a sensor, pressure control assembly or both are replaced, the these calibrations must be performed.
26274. PHASE LIMIT CALIBRATION1. Attach a 50', 1/4" airless hose, airless gun with .017 tip and a 5000 psi glycerin lled pressure gauge to
2627ELECTRICAL SYSTEM S1 S2 A2 A1 L1 L2 INHIBIT P-ZR ON-SL DISPLAY SENSOR POTBLACKBLACKWHITEREDREDBLACKBLK LCD ZERO PRESSURE LCD SET PHASE LIMIT1234
41SPECIFICATIONS Prior to starting, read, understand and observe all safety precautions & warnings on pages 4, 5, 6 & 7, and all labels and t
2829TROUBLESHOOTING - Machine does not start CAUSE SOLUTIONSTEP 1: Ensure that the ON-Off toggle switch is in the "ON" position
2829REPLACEMENT OF ELECTRICAL COMPONENTSPRESSURE CONTROL ASSEMBLY (Electrical Control Board)1. Unplug machine's power cord.2. Remove eight screws
30FIGURE 17LIQUID CRYSTAL DISPLAY (LCD)1. Ensure that the power switch is OFF and that the machine is unplugged.2. Detach the pressure control assembl
23REMOVESPRAYTIPmetal pailENGAGE GUNSAFETY LATCH(LOCK GUN) as per gun instruc-tion manual.FIG. 1FIG. 31. Be sure the gun safety latch is engaged and t
231. Connect the Hose and Gun4. GroundingWARNING: To reduce the risk of static sparking, re or explosion which can result in serious bodily injury a
456. Adjusting the Pressurea. Turn the pressure control knob clockwise to in-creaseand counterclockwise to decrease pressure.b. Always use the
45MEDICAL ALERT - Airless Spray Wounds If any uid appears to penetrate your skin, getEMERGENCY MEDICAL CARE AT ONCE. DO NOT TREAT AS A SIMPLE CUT.
67Use only hose having a spring guard. The springguard helps protect the hose from kinks or otherdamage which could result in hose rupture andcause an
67UL RECOMMENDATION FOR MINIMUM GAUGE EXTENSION CORDAMPERAGERATINGRANGE5 - 66 - 88 - 1010 - 12VOLTAGE120120120120500Always follow recommended pressure
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